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    嘉曦軸承(上海)有限公司

    高轉速低噪音

    全新的密封理念、P6精度控制、可達3600r/min、滿足您低噪音、長壽命的使用需求

    F1普通風機軸承

    FC消防風機軸承

    FA商用風機軸承


    F 系列風機專用軸承疲勞測試

    測試產品:HCP208-F1
    測試要求:不間斷電
    測試速度:3300rpm,5XSPB 皮帶加大皮帶張力
    溫升:≤20°C
    測試時間:2015年2月10日至2015年3月24日
    噪音表現:未出現明顯的噪音變大或異響

    01

    R8 密封結構

    具有劃時代的風機專用密封圈橫空出世,
    并已獲得專利版權,
    一改先前密封圈的風格,
    同時具有輕扭矩、高防塵、
    不易松動的特性,
    滿足您安全可靠的使用性能。


    防松尼龍頂絲

    在振動、高速運轉等使用條件下具有極強的緊定效果。


    F1普通風機軸承

    • 100%音頻振動檢測

    • 特定風機游隙標準

      可有效降低高速運轉時的振動和噪音

    • 防松尼龍頂絲

    • 適配的電機脂 L02

      保證軸承長期低噪音平穩運轉

    • 風機專用密封圈 R8

    • 軸承芯與軸承座的特定配合 JH7

      更適宜風機的運行工況,使軸承不承受異常載荷,保持優異的運轉性能


    FA 商用風機軸承

    • 100%音頻振動檢測

    • 特定風機游隙標準

      可有效降低高速運轉時的振動和噪音

    • 防松尼龍頂絲

    • 適配的電機脂 L02

      保證軸承長期低噪音平穩運轉

    • 風機專用密封圈R8

    • 軸承芯與軸承座的特定配合 JH7

      更適宜風機的運行工況,使軸承不承受異常載荷,保持優異的運轉性能

    • 堅固可靠的加強筋軸承座

    • 軸承芯材料采用精煉鋼


    FC 消防風機軸承

    符合公安部消防局GA211-2009實驗要求

    • 工作溫度可達300℃

    • 洛陽軸承研究所檢測驗證軸承壽命:

      每天8小時或長時間連續運轉可達40000h 以上

    • 100%音頻振動檢測

    • 特定消防風機游隙

    • 防松尼龍頂絲

    • 進口高溫油脂 L15

    • 風機專用耐高溫密封圈 R8

    • 軸承芯與軸承座的特定配合 JH7

    防塵防水高密封

    敢于挑戰嚴酷的環境、經得起塵埃、泥水飛揚的考驗

    F 組合密封傾力打造農用機械專屬

    R3 密封經受得住高粉塵、泥水的洗滌


    F組合密封

    F 組合密封

    F 組合密封防水性能試驗


    鋼骨架和外圈剛性鉚合,密封不會因過量注脂或沖擊振動而松動

    兩個鋼板夾一層橡膠的3重密封效果,有效阻止外部塵埃入侵

    密封效果增強,轉速不受其影響

    優化的空間設計,增加足夠的儲脂空間,良好的密封性能,

    潤滑脂補充周期為普通產品的2倍,節約維護成本

    鋼骨架的外部防護,更有效的防止秸稈、堅硬顆粒等損壞密封橡膠

    在多家農業機械公司已經過實際驗證, 使用效果得到一致好評


    3 重密封性能

    2 倍的潤滑脂補充周期

    轉速0影響

    密封圈2倍抗沖擊強度


    R3三重密封

    R3 三重密封防水性能試驗

    R3 三重密封


    三重密封唇以最佳的緊迫力與軸承內圈接觸,強力阻止外部塵埃、水等侵入軸承內部,延長軸承使用壽命

    適應于中低速的惡劣環境

    鋼骨架的外部防護,更有效的防止機械損壞密封性能


    3重密封性能

    惡劣環境下,為普通密封(橡膠密封圈加檔圈)2.5倍的使用壽命


    帶沖壓蓋軸承座

    貫通型(TTC)

    一端密閉型(TEC)


    軸承座上安裝沖壓蓋,具有軸承和軸承座的2 重密封結構, 適用于各種尺寸和型號的帶座軸承,安裝簡單方便;即使在塵埃、泥水 等嚴酷的使用條件下,也能確保軸承長時間的使用壽命

    惡劣環境下,為不帶沖壓蓋軸承座 3~5 倍的使用壽命

    Dustproof, Waterproof and High Sealing

    Daring to challenge the severe environment

    Withstanding the impact of dust and mud

    Striving to build the F combined seal specilly for agricultural machinery

    Striving to build the F combined seal specilly for agricultural machinery

    R3 seal withstanding the impact of heavy dust and mud

    R3 seal withstanding the impact of heavy dust and mud


    F Combined Seal

     F Combined Seal

    F Combined Seal

     F Combined Seal Waterproof Performance Test

    F Combined Seal Waterproof Performance Test


    The steel frame and the outer ring are riveted together and the seal will not be loosened because of excessive grease injection or shock vibration.

    3 sealing consist two steel plates and a rubber layer, effectively preventing the invasion of external dust.

    The sealing effect is enhanced while keeping the same rotation speed.

    Optimized the space design increases the storage space and keeps good sealing performance.

    Grease supplement cycle is 2 times more compared with the ordinary products, which saves the bearing maintenance costs.

    The external protection of Steel frame more effectively prevents the sealing rubber from damaging by straw and hard particles.

    The application effect has been approved by several agricultural machinery companies.


    3 Sealing Performance

    2 Times Grease Supplement Cycle

    No Affection for Ratation Speed

    Sealing 2 Times Impact Resistance Strength


    R3 Lips Seal

    R3 Lips Seal

    R3 Lips Seal Waterproof Performance Test

    R3 Lips Seal Waterproof Performance Test

     R3 Lips Seal

    R3 Lips Seal


    With the best pressing force and bearing inner ring contact, three lips sealing strongly prevents the invasion of external dust and water and extends the service life of bearing.

    Adapting to the severe environment for middle and low speed application.

    The external protection of steel frame more effectively prevents mechanical damage for sealing performance.


    3 Lips Sealing Performance

    Under severe environment, the bearing with 3 lips sealing owns 2.5 times longer life than the one with normal sealing (rubber seal plus retaining ring)


    Bearing Units with Stamping Cover

    Through Type(TTC)

    Through Type(TTC)

     One End Closed Type ( TEC )

    One End Closed Type ( TEC )


    Installed with the stamping cover, the housings own two sealing structures. It is applicable to bearing units with all kinds of sizes and specification. Moreover, the installation is easy and convenient. Even under the working conditions of dust, mud and other severe environment, it will ensure the long service life of bearings.

    Under severe environment, the service life of the bearing units with stamping cover is 3~5 times longer.


    農業機械解決方案


    農用機械軸承現狀分析

    良好的密封性能及高強度的密封結構要求

    農業機械長期暴露于粉塵、碎屑、 泥濘、雨水等環境中,持續整個作業 季度的振動及農作物的秸稈撞擊;密 封件失效造成的污染物入侵或潤滑脂 損失往往會導致農用軸承過早失效和 設備出現故障。

    易安裝、免維護

    如剝皮機此類部位,安裝空間 非常狹小,工作環境特別惡劣, 這就需要降低維護和潤滑的需 求

    高可靠性

    在收獲季節里,農用機械出現故障時,非計劃停機會造成巨大的生產損失

    農業機械的季節性

    閑置數月后,聯合收割機開始夜以繼日高強度的工作

    承受沖擊載荷的離合器部位軸承

    離合器的瞬間啟停,對軸承造成非常高的沖擊載荷,而且運行速度比較高

    安裝空間局限性

    受安裝空間的限制,有些部位軸承必須進行非標設計


    福山軸承對農業機械的解決方案

    我們和設備制造商一起走入農田,探討他們所面臨的挑戰和所關注的問題。 通過和設備 制造商密切合作,研發針對實際問題的解決方案,以幫助您滿足現代農業不斷增長的需求。


    高強度、高密封性能的組合式密封結構

    設計周密且高精度的密封概念,能在各種天氣條件下可靠運轉 F 組合式密封結構:

    1.骨架和外圈是剛性鉚合,密封圈不會因振動或過量注脂而脫落;

    2.兩層鋼骨架,一體式密封結構,密封圈的強度得到顯著提高;

    3.外蓋向密封圈的寬度方向延伸,以確保對密封唇的保護,防止機械損傷;

    4.利用延長和傾斜的鋼板之間形成足夠的儲脂空間,延長軸承維護周期;

    5.密封接觸面的同軸性意味著密封作用和使用壽命都得到顯著提升。


    軸承座整體加強設計

    針對農業機械高強度的作業環境,對軸承座采用整體加強設計,以承受持續的振動和沖 擊載荷;

    加工過程的嚴格控制

    軸承的加工采用全自動化加工設備,并配備高精密的進口檢測設備,同時對產品依照美 國的 MIL-STD 1916 抽樣標準進行零缺陷控制,保證產品的安全可靠性能

    免維護的設計

    針對農業機械某些工作環境特別惡劣的部位,FSB 提出免維護的設計理念


    針對農業機械不同的使用場合,我們都有相應的產品滿足您的需求


    承受高載荷、高轉速、高度污染的軸承

    軸承的內部結構進行了優化調整,密封結構采用:高強度擋圈加密封圈獨特的迷宮式密封結構,軸承座采用球墨鑄鐵,這樣的帶座外球面軸承在高載荷、高度污染下仍能保持高速平穩運轉。


    傳遞高扭矩的軸承

    利用內六角孔可靠的鎖緊結構, 通過幾何鎖緊效應來防止軸承內圈與 軸之間的相對旋轉。


    受安裝空間限制的軸承

    在不影響軸承的密封及 承載性能的前提下,開發 出多系列針對農業機械 受安裝空間限制的軸承。


    偏心套安裝磁性感應環(以檢測運行速度)的軸承


    典型的使用案例


    FSB 軸承在農機領域的優勢

    • 1.能承受持續的振動和高沖擊載荷

    • 2.設計周密且高精度的密封概念,能在各種天氣條件下可靠運轉

    • 3.低維護或免維護的設計,確保機器的高利用率

    • 4.易安裝,可提供整體軸承單元


    Agricultural Machinery Solutions



    The status analysis of agricultural machinery bearings

    Good sealing performance and high strength sealing structure requirements

    Long-term exposure to dust, debris, muddy, rain and other environments agricultural machinery continuously vibrates for the whole operation season and bears the impact of crop straw. Pollutants invasion or grease loss caused by seal failure always leads to premature agricultural bearings failure and equipment out of work.

    Easy installation and maintenance free

    For example, the installation space of the peeling machine is very narrow and the working environment is very bad, which requires to reduce the need for maintenance and lubrication.

    High Reliability

    During the harvest season, the failure of agricultural machinery and unplanned downtime will cause huge production losses.

    The seasonality of agricultural machinery

    After standing idle for months, the combine harvesters start to work intensively day and night.

    Clutch bearing under the impact load

    The instant start and stop of clutch will cause very high impact load to the bearing and the running speed is relatively high.

    Limitation of installation space

    Due to the limitation of installation space, bearings for some parts have to be specially designed.


    The solutions of agricultural machinery from FSB

    We enter the farmland with equipment manufacturers and discuss the challenges they face and the questions they are concerned about. Through working closely with equipment manufacturers, we develop solutions towards the practical problems to meet the growth requirement of modern agriculture.


    The combined sealing structure with high strength and sealing performance

    The concept of designing the sealing with high accuracy and precision can operate F combined seal structure reliably under various weather conditions.

    1.The frame and outer ring are rigid riveting so that the sealing will not be removed because of vibration or excessive grease injection.

    2.Two layers of steel skeleton and integral sealing structure significantly improve the strength of the sealing.

    3.The outer cover extends to the width direction of the sealing, which ensures the protection of the sealing lip and prevents mechanical damage.

    4.The sufficient storage space between the elongating and inclined steel plates extends the bearing maintenance cycle.

    5.The coaxiality of the sealing contact surface means that the sealing effect and service life have been significantly improved.


    Overall enhancing design of housings

    In view of the high-intensity working environment of agricultural machinery, the housings adopt the overall enhancing design to withstand continuous vibration and impact load.

    Strict control of processing

    Equipped with imported high precision testing equipment, the bearings are processed with full automatic processing equipment and controlled by the zero defect according to the USA MIL-STD 1916 sampling standard, which ensure the safety and reliability of the product.

    Maintenance-free design

    Given that some parts of agricultural machinery suffer from very bad working environment, FSB raises the design concept of maintenance free.

    According to different applications of agricultural machinery, we have developed corresponding products to meet your needs.


    According to different applications of agricultural machinery, we have developed corresponding products to meet your needs.


    Bearings withstanding high load, high speed and high pollution.

    The internal structure of the bearing is optimized and adjusted and the sealing structure adopts : The mounted ball bearing units with the unique labyrinth sealing structure of the high strength retainer plus seal and ductile iron housings can still keep high speed and smooth operation under high load and high pollution.


    High Torque Bearing

    We use the reliable locking structure of the hexagonal hole and prevent the relative rotation between the bearing inner ring and the shaft through the geometric locking effect.


    印染機械解決方案

    印染機械軸承現狀分析

    隨著人民生活水平的提高和科學技術的飛速發展,人們對衣著服飾水平追求的提升,印 染行業必須具有高效、節能、環保的特性,來滿足市場需求,軸承作為印染機械重要的傳動 部件,必須滿足其運轉的苛刻條件


    要求長期平穩運轉

    印染機械運轉中要求織物必須承受均勻張力,使織物平整無皺地進出機臺,這就要求 芯軸上的軸承能夠長期平穩運轉。

    高可靠性

    在印染過程中,有時為了提高工程進度,印染機械設備需保持長時間高強度作業,非 計劃停機會造成巨大的生產損失及昂貴的維修費用,軸承必須具備高可靠性。

    要求高密封、低污染

    運轉過程中,要求軸承具有良好的密封性能,以免潤滑脂外漏污染產品;同時需能有 效的防止染料、水汽等雜物侵入軸承內部,導致軸承過早失效,影響整個印染機械的運轉

    特殊使用部位要求不同的使用性能

    在蒸化、煮練、漂白等部位,由于染化料、潮氣、蒸汽等的腐蝕性能,要求軸承具有良 好的耐腐蝕性能; 在烘焙、脫水烘干等部位,設備運轉過程中局部位置高溫,軸承必須能在其環境下安全 可靠運轉,具有良好的耐高溫性能。


    福山軸承對印染機械的解決方案

    通過在印染行業的經驗和廣泛的知識為后盾,FSB 針對您所面臨的問題,結合我們的產 品提供全方位的解決方案。

    軸承結構的優化設計及高水準的加工控制

    軸承的內部結構進行了優化設計及嚴格的加工精度控制;軸承座選擇優質的材料,通過 高水平的鑄造工藝及專用加工設備,使軸承上不會作用異常的負荷,從而提高軸承的整體安 全可靠性能,保證軸承長期平穩運轉。

    針對不同使用工況的密封結構

    針對不同使用環境,我們具有不同的密封結構,能有效的避免雜物侵入軸承內部,使印 染機械長期平穩運轉;同時可以有效的防止潤滑脂外漏污染產品。

    良好的耐腐蝕性能

    針對潮濕、弱酸堿性、頻繁沖洗等使用環境,軸承表面經過特殊處理,使其具有出色的 耐腐蝕性。

    良好的耐高溫性能

    超過普通軸承使用溫度范圍的工況,我們選用合理的潤滑脂、適宜的密封材料及優化的 軸承內部結構,使軸承在其溫度范圍內,仍能處于最佳狀態運行;

    多樣的產品結構

    FSB 擁有各種形狀及規格的帶座軸承,滿足您最佳的設計目的,如有特殊設計需求,請 與 FSB 聯系,我們能根據您的需求,快速設計并交付給您滿意的產品。

    Printing and Dyeing Machinery

    The status analysis of printing and dyeing machinery bearing

    With the improvement of the people's living standard and the rapid development of science and technology, people ask for higher requirements of dress, which requires the printing and dyeing industry to have the characteristics of high efficiency, energy saving and environmental protection to meet market demand. Bearing as the key component of transmission part for printing and dyeing machinery must meet the harsh conditions of its operation.


    Requirement of long-term operation

    During the operation of printing and dyeing machinery, the fabric should bear uniform tension so that it can smoothly move in and out the machine without wrinkles, which requires the bearing on the core shaft to run smoothly for a long time.

    High Reliability

    During the process of printing and dyeing, in order to improve the progress of the project sometimes, the printing and dyeing machinery has to maintain long-term and highly intensive operation. Unplanned downtime will cause huge production losses and expensive maintenance costs, so bearings must be of high reliability.

    Requirement of high sealing and low pollution

    During the operation, the bearing is required to have good sealing performance so as to prevent the products from being polluted due to grease leakage; at the same time, it is necessary to effectively prevent the dyestuff, water vapor and other impurities from invading the interior of the bearing, causing premature failure of the bearing and affecting the operation of the whole printing and dyeing machinery.

    Special using parts require different using performance

    In the parts of steaming, scouring and bleaching, the bearings should have good corrosion resistance due to the corrosion properties of the dyeing material, moisture and steam. In the baking, dehydration, drying and other parts, the local position of the equipment is at a high temperature during operation, which requires bearings to be high temperature resistance and operate safely and reliably in this environment.


    The solutions of printing and dyeing machinery from FSB

    Based on the experience and extensive knowledge of the printing and dyeing industry and combined with our products, FSB provides a full range of solutions to the problems you are facing.

    Optimal design of bearing structure and high level machining control

    The inner structure of the bearing is optimized and the machining precision is strictly controlled. We choose high quality materials for housings and process them through high level casting technology and special processing equipment, so that the bearing will not suffer from the abnormal load, thus improving the overall safety performance of the bearing and ensuring the long-term and smooth operation.

    Sealing structures for different operating conditions

    We develop different sealing structures for different applications, which can effectively avoid impurities invading the inner of bearing and make the whole transmission system run smoothly for a long time; At the same time, it can effectively prevent the products getting polluted due to grease leakage.

    Good High Temperature Resistance

    we choose reasonable grease, suitable sealing materials and optimized inner structure of bearings so that the bearings can be still in the best condition in different temperature scale.

    Good Corrosion Resistance

    Due to the using environments of humid, weak acidity or basicity and frequent flushing, the bearing surface is specially treated to make it have excellent corrosion resistance.

    Varied Products Structure

    To meet your best design purpose, FSB owns various shapes and specifications of mounted ball bearing units. If you have special design requirements, please kindly contact with FSB and we will timely design and deliver satisfactory products to you according to your needs.


    消防風機解決方案

    消防風機: 既是指能在 300℃高溫條件下連續運行 60 分鐘以上,100℃溫度條件下連續 20 小時/次不損壞 的工業風機。


    工業要求

    滿足 300℃高溫運轉

    在遭遇突發的火災時,消防風機軸承需要在高溫的環境下不抱死、穩定運轉;

    高可靠性

    消防風機作為消防必備設備,在遭遇突發的火災時,起著至關重要的作用,關系著人員 的生命安全,而軸承作為消防風機的主要傳動件,必須具有很高的安全可靠性能;

    高轉速

    軸承要求更高轉速,可達 3600 轉每分鐘;

    具有良好的防塵、防霧性能

    在遭遇突發的火災時,從高溫到污染的氣流,消防風機軸承在此惡劣環境下,必須具有 可靠的密封性能,以保證軸承正常運轉;

    低噪音、低振動

    需滿足消防風機高速運轉下的空氣動力性能、噪音和振動的要求。


    福山軸承對消防風機的解決方案

    這些運行條件的挑戰對消防風機軸承配置方案提出了很高的性能需求;FSB 基于大量 的現場經驗,已經開發了一系列針對消防風機的解決方案,并研發出 FC 系列消防風機軸承。


    最優化的性能

    FC 系列軸承的內部結構進行了優化調整,采用電機軸承的生產工藝全程控制,實現消 防風機軸承安全可靠、高速平穩的運轉;

    獨特的密封結構

    針對消防風機使用工況,研發出消防風機軸承專用密封圈,具有耐高溫、輕扭矩、高防 塵、防霧,不易松動的特性,并獲得專利版權;

    最優化的潤滑

    消防風機軸承采用進口高溫油脂,優化的潤滑通道,保證軸承在高達 300℃工作溫度下 平穩運轉;

    加工過程的嚴格控制

    消防風機軸承采用電機軸承的生產工藝全程控制,并配備高精密的進口檢測設備,而且 所有軸承入庫前按電機軸承要求經過 100%的噪音和振動測試;

    權威認證

    FSB 軸承產品經幾千次實體性測試及國內最權威的軸承行業洛陽軸承研究所檢測軸承 壽命(每天 8 小時以上連續運轉或長時間連續運轉可達 40000 小時以上),具有高轉速、發 熱低、振動低、噪音低的特點。


    FSB消防風機軸承的方案價值

    1.保障生命安全;

    2.符合消防產品法規,滿足公安部消防局 GA211-2009 試驗要求;

    3.助力消防風機轉型升級;

    4.我司已與國內多家風機知名企業達成戰略合作伙伴關系,并助力其取得 3C 認證。

    Fire fan solution

    Fire-fighting fan: It refers to an industrial fan that can run continuously for more than 60 minutes at a high temperature of 300℃, and will not be damaged for 20 hours/time at a temperature of 100℃.


    Industry requirements

    Meet 300℃ high temperature operation

    In the event of a sudden fire, the fire-fighting fan bearing needs to not lock up and operate stably in a high temperature environment;

    High reliability

    As the necessary equipment for fire fighting, the fire fan plays a vital role when encountering a sudden fire, and it is related to the life safety of personnel. As the main transmission part of the fire fan, the bearing must have high safety and reliability;

    High speed

    The bearing requires a higher speed, up to 3,600 revolutions per minute;

    Has good dust and fog resistance

    In the event of a sudden fire, from high temperature to polluted air flow, the fire fan bearing must have reliable sealing performance in this harsh environment to ensure the normal operation of the bearing;

    Low noise, low vibration

    It needs to meet the aerodynamic performance, noise and vibration requirements of the fire fan under high-speed operation.


    Fushan Bearing's Solution for Fire Fighting Fan

    The challenges of these operating conditions have put forward high performance requirements for the fire-fighting fan bearing configuration scheme; FSB has developed a series of solutions for the fire-fighting fan based on a large amount of field experience, and developed the FC series of fire-fighting fan bearings.


    Optimal performance

    The internal structure of FC series bearings has been optimized and adjusted, and the entire production process of motor bearings is controlled to achieve safe, reliable, high-speed and stable operation of fire-fighting fan bearings;

    Unique sealing structure

    According to the working conditions of the fire-fighting fan, the special sealing ring for the fire-fighting fan bearing has been developed, which has the characteristics of high temperature resistance, light torque, high dustproof, anti-fog, and not easy to loosen, and has obtained the patent copyright;

    Optimal lubrication

    The fire-fighting fan bearing adopts imported high-temperature grease and optimized lubrication channels to ensure smooth operation of the bearing at a working temperature of up to 300℃;

    Strict control of processing

    The fire-fighting fan bearing adopts the whole process control of the motor bearing production process, and is equipped with high-precision imported testing equipment, and all bearings undergo 100% noise and vibration testing according to the requirements of the motor bearing before being put into storage;

    Certification authority

    FSB bearing products have undergone thousands of physical tests and the most authoritative domestic bearing industry Luoyang Bearing Research Institute has tested the bearing life (more than 8 hours of continuous operation per day or long-term continuous operation up to more than 40,000 hours), with high speed, low heat, Features of low vibration and low noise.


    Solution value of FSB fire fan bearing

    1. Guarantee life safety;

    2. Comply with fire product regulations and meet the GA211-2009 test requirements of the Fire Department of the Ministry of Public Security;

    3. Assist the transformation and upgrading of fire fighting fans;

    4. Our company has reached a strategic partnership with many well-known domestic wind turbine companies and helped them obtain 3C certification.

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